DESIGN

Process Improvement

• During our long stint of supplying reactors, we observed many of the agitators installed at clients’ sites were inefficient or unsuitable for the reactions. Hence, we started inhouse research and trials; invested in developing and perfecting impeller designs. Today, OPEQ has helped many clients to reduce existing batch times by 40-75% and reduce power consumption by 25-40%.
• We have full pilot setup for trials and testing of different types of reactions.
• We do design validation based on in-house mixing studies and experiments.
• Opeq has Scaled down impellers available for practical product trials.

Scale Up

We understand it is always a critical step for client to scale up Laboratory results to commercialised production. It is never as easy as direct extrapolation of lab vessel dimensions to a full-size Reactor. We are here to ensure, that you get the same process results and quality when you take your product to your production plant.

Analysing data from lab studies, we support client to design full scale reactor so as to achieve same results at Plant level.

We also offer our clients stand-alone pilot reactors for mid-level (low volume) Production. The reactors range from 20 litres to 500 litres.